Cartons &
SRPs
Carton boxes and shelf-ready packaging (SRPs) provide a highly versatile solution tailored to meet the specific requirements of your products. With extensive customization options, these packaging formats can accommodate a wide range of products, from jars and sachets to snack bars and other retail items. Whether you need a secure fit for individual items or multiple configurations for a variety of products, carton boxes and SRPs offer flexibility in design, ensuring your product is not only protected but also displayed effectively.
Customisation options also extend to various finishes and material choices, from matte or gloss coatings to recyclable or eco-friendly materials, all of which can enhance the overall appeal of your brand.
Key Applications:
Powders
Capsules
Gummies
Sachets
Key Benefits include:
Cost
Effective
Bespoke
Sizing
Fully
Customisable
Sustainable
Solutions
Strong Shelf
Presence
Advantages of Carton & SRP Packaging:
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Customisable Designs: Cartons and SRPs can be tailored to accommodate a wide variety of product sizes and shapes, offering flexibility for different packaging needs such as jars, sachets, snack bars, and more.
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Enhanced Shelf Visibility: SRPs are specifically designed to make products more visible on the shelf, improving product recognition and driving consumer attention, which can increase sales.
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Easy Restocking: SRPs allow for quick and efficient shelf stocking, as the packaging can be easily opened and placed directly on the shelf, reducing labor costs and saving time.
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Tamper-proof Security: Both cartons and SRPs can be designed with tamper-evident features, ensuring product safety and maintaining consumer trust by preventing unauthorised access.
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Improved Branding Opportunities: The large surface area of cartons and SRPs allows for high-quality printing and finishing options, giving brands the opportunity to showcase logos, designs, and product information effectively.
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Versatile Material Choices: Cartons and SRPs can be made from various materials, including recyclable or eco-friendly options, supporting sustainability efforts and aligning with environmentally conscious brand values.
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Cost-effective Packaging Solution: Cartons and SRPs offer an efficient and affordable packaging solution that combines protection, display, and branding, making them ideal for retail distribution and marketing.
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Durability and Protection: These packaging formats provide strong protection against physical damage during shipping and handling, ensuring that products arrive in excellent condition.
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Multi-purpose Functionality: SRPs act as both shipping containers and display units, reducing the need for additional packaging and streamlining the logistics of product distribution and presentation.
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Consumer Convenience: SRPs are designed to make it easier for customers to access products on the shelf, enhancing the overall shopping experience with organised and attractive displays.
Types of stand up Pouches
Types of Cartons & SRPs
There are basically three types of standing pouches: Doyen, also called round bottom gusset pouch or Doypack, K-seal Bottom, Plow Bottom. Please see below for a more detailed description of the three types of pouches available.
Straight Tuck Carton (ST)
Straight tuck cartons are a widely used packaging solution across various industries. Both the top and bottom closure flaps are connected to the same main panel. These boxes fold from front to back in a single direction. Typically, they feature slit locks to keep the flaps securely closed.
Key Features of Straight Tuck Boxes:
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Suitable for products with light to medium weight
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Flat-packed for easy storage
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Can include cutouts without losing structural strength
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Slit locks ensure a secure closure Slightly higher cost compared to reverse tuck boxes due to increased material usage, as they do not "nest" as efficiently during production.
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Reverse Tuck Carton (RT)
Reverse tuck cartons are quite similar to straight tuck boxes, with the main difference being the placement of the closure flaps. One flap is connected to the back of the box, while the other is attached to the front, folding in opposite directions.
Key Features of Reverse Tuck Boxes:
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Suitable for products of light to medium weight
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No assembly required.
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Flat-packed for efficient storage
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Able to include cutouts without affecting structural integrity
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Slit locks ensure a secure closure
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More cost-effective than straight tuck cartons, as their design allows for more efficient use of materials during production..
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Lock Bottom Carton (LB)
Lock bottom boxes, also known as 1-2-3 bottom boxes, are specifically designed to support heavier items. The bottom flaps interlock, creating a strong, stable base that holds up well under the weight of the product. For the top closure, these boxes typically feature a tuck top panel with either friction or slit locks.
Key Features of Lock Bottom Cartons:
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Ideal for heavier items like glass jars
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Commonly feature a tuck top closure
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Quick and easy assembly in three steps
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Flat-packed for efficient storage
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Can accommodate cutouts without losing strength
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Flat bottom design allows for easy stacking of multiple boxes
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Crash Bottom Cartons (CB)
Crash bottom cartons, also known as auto-lock bottom boxes, are a great option for packaging heavier products that require additional bottom support. These boxes are also sometimes called auto-bottom boxes due to their quick and secure locking mechanism.
Key Features of Crash Bottom Cartons:
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Extremely sturdy, ideal for heavy products
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Pre-glued bottom provides enhanced durability
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Typically features a tuck top closure
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No assembly required—simply pop open for use
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Flat-packed for easy storage
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Can include cutouts without losing strength
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Flat bottom allows for easy stacking of multiple boxes
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Shelf Ready Packaging (SRP)
Shelf Ready Packaging (SRP), also known as counter display units (CDU), serve a dual purpose: they package products securely while also functioning as a display for showcasing items. When the lid of the box is opened, it transforms into a header, providing additional space for branding or promotional messaging. When closed, it acts as a protective container for the products.
Key Features of Shelf Ready Packaging (SRP):
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Dual-purpose: functions as both bulk packaging and a display unit
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Perfect for displaying smaller, grab-and-go products
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Dispenser-style options available
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Fully customisable to maximise visual appeal
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Simple to assemble and easy to open
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Flat-packed for efficient storage
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Compatible with cutouts for added design flexibility
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Can include perforations, scored panels, or pre-cut sections for easy setup and access
Cartons with Inserts
An insert is a specially cut piece of paperboard designed to hold and secure products within a folding carton. It helps prevent movement during transit and storage, commonly used in packaging for glass jars or promotional multi product packs. Inserts can also function as dividers, keeping products separate and neatly arranged.
Key Features of Carton Inserts:
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Ideal for securing medium, lightweight, or delicate items that need to stay in place
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Effective for organising multiple small products within the same box
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Provides added protection for items during shipping and handling
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Customisable to perfectly match the shape and size of the product Compatible with all types of box designs
One-piece Tuck Top Carton (TT)
The tuck top carton is known for its strength and durability, thanks to its double side walls. Also referred to as a mailer carton, it is made from paperboard and features one top opening. The two flaps on the top fold into the bottom with a friction lock, ensuring a secure closure.
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Suitable for a wide variety of products
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Great for displaying multiple items within the same carton
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Additional space for design or branding on the tucking flaps
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Double-wall construction provides extra strength and support
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Easy to assemble
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Equipped with snap-locking tabs at the bottom and friction locks for the top closure
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Flat-packed for efficient storage
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Extras & Finishing options
Carton packaging offers a variety of finishing options to enhance both aesthetics and functionality. Glossy finishes provide a vibrant, eye-catching look that enhances product visibility on shelves, while premium soft-touch finishes create a luxurious tactile experience for consumers, making the packaging feel high-end. For eco-conscious brands, sustainable options are available, utilising recyclable or biodegradable materials without compromising quality.
These diverse extras and finishing choices ensure that carton and SRP packaging not only protects products but also effectively communicate brand values and appeal to target audiences.
Gloss Finish
Hot & Cold Foil
Debossing
Matte Finish
Sustainable Options
Perforations
Soft-Touch Finish
Cutouts
Adhesive Mailing Strip
Spot UV varnishes
Embossing
Carton Materials
In carton packaging, choosing the right material is essential for balancing protection, aesthetics, and sustainability. Different materials offer varying levels of durability, print quality, and eco-friendliness, making them suitable for different types of products. Below are four of the most common materials used in carton retail packaging:
*Each material can be further customised with finishes and coatings to suit specific product needs and brand aesthetics.
Paperboard
Lightweight yet sturdy, paperboard is widely used for folding cartons and is suitable for a variety of products. It can be coated or uncoated, depending on the desired finish and durability.
Recycled Board
Made from post-consumer or post-industrial recycled fibers, recycled board is an environmentally friendly option. It’s commonly used in eco-conscious packaging and is suitable for a wide range of retail products.
Premium Paperboard
A higher-grade version of standard paperboard, premium paperboard provides a smooth, refined surface ideal for high-quality printing and luxurious packaging. It’s often used for premium products.
Corrugated Cardboard
Made from a fluted paper layer sandwiched between two liners, corrugated cardboard is used for packaging heavier or more fragile items. It offers excellent strength and protection during shipping.
Require a
Sample?
Although images and visuals of potential packaging options provide a strong sense of how your product might appear, physical samples offer the opportunity to experience the look and feel firsthand.
During the product development phase, Black Label Creations can provide samples of similar or equivalent materials and finishes upon request.
These samples assist in the decision-making process, offering a more accurate representation of your final product.
Where available through our packaging supply partners, Black Label Creations also offers fully printed and formed samples of your packaging design for a small fee. This allows you to visualise your product in its final form before proceeding to full production.
For further details, please contact your
Account Manager.
To find out more about the Minimum Order Quantities and Lead Times for our range of
products please select from one of the following options below.
Protein Powders
Minimum Order Quantity (kg)
1000kg
Minimum Order Quantity (units)
2000 units of 500g per SKU
1000 units of 1000g per SKU
New Product Development Cost*
£800 including 2 x SKUs
New Product Development Lead Time
8 - 14 weeks
Production Lead Time
10 - 16 weeks
Typical Order Budget† (excluding VAT)
£25 - 35K
* New Product Development Cost includes the work and materials required to develop the physical product. Full details of this process will be confirmed in your Statement of Work.
† Typical Order Budget is purely intended to provide a rough estimate for each product type when ordered at the MOQ. Prices will vary depending on ingredients and packaging.
Please note: MOQ’s, costs and lead times are all estimated and subject to change. No Branding or Packaging Design services are included.
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